Master temperature fluctuations
The unique temperature control system is sophisticated in design and uses temperature-stabilized dielectrics to cool the X, Y, and Z glass scales and the Z-axis ball screw to compensate for temperature changes. The unique temperature compensation system has novel design and advanced functions. The medium cools the X, Y, and Z axes of the grating ruler and the Z axis of the ball screw to stabilize the temperature. During the machining process, the engraved EDM body is isolated from the high-speed Z axis by working fluid cooling to maintain thermal stability. Thermally isolated and cooled by dielectric fluid.
Very high positioning accuracy
The structure of the AgieCharmilles FORM X series die-casting EDM machine series is specially designed with a polymer material frame to ensure constant positioning accuracy: the machine tool is extremely strong and can absorb all mechanical forces to maintain a precise gap between the workpiece and the electrode.
Workpiece weight
The short C-axis structure and the large cast iron body allow you to experience the outstanding mechanical stability and accuracy of the EDM throughout its life cycle. The weight of the workpiece and the amount of working fluid no longer affect the accuracy result, and the accuracy can be further improved.
positioning accuracy
Position measurement through linear scales can eliminate errors caused by common factors such as backlash, thermal expansion or wear, and ensure reliable positioning accuracy. The axis servo system developed by the GF machining program adopts a closed-loop control method, which can guarantee the reliability of accuracy regardless of the stroke.
Surface finish
TECFORM combines intelligent technology with improved quality and cost savings to ensure continuous optimization of the EDM process through each pulse, thereby significantly reducing electrode wear and enabling it to achieve the best polishing effect.
Automated design
The AgieCharmilles FORM X series fulfills the market demand for easy control and automated production in a typical way. The modular design of the molding machine saves space. It is equipped with a tool changer with up to 140 electrodes or the WPT1 + external robot of System 3R, which can easily adapt to all levels of automation.
High-precision large and small workpieces
Rigid automatic electrical discharge forming machine (EDM), suitable for large and small workpieces
The EDM machine is equipped with a fixed table and a rigid machine tool base, which can achieve the highest accuracy, repeatability and quality on large and small workpieces with a single machine tool. Fixed tables and rigid machine bases can provide positioning accuracy over the entire axis travel, thereby ensuring the accuracy and repeatability of large and small workpieces.
Reduce processing time and increase cost savings
Rigid automatic EDM machine (EDM) to ensure optimal and high removal rate
This die-casting EDM solution combines the best spark sparking and flushing to achieve a higher removal rate and increase cutting speed while preserving electrode details. High cavity removal rate is ensured by optimal cavity sparking and flushing, rapid cavity and surface machining is achieved, and iGAP technology with adaptive spark control increases cutting speed and preserves electrode details and service life, thereby saving costs.
3DS mold surface texture
Rigid automatic EDM machine (EDM) to ensure surface texture
Through 3DS, the surface can be verified in the height and width of the crater, and the crater left by the engraved EDM machine can be perfectly controlled. Therefore, a very smooth and uniform structure is achieved, so that it is invisible to the naked eye. This technology greatly reduces the adhesion of plastic to mold inserts, maximizes the efficiency of demolding plastic parts, and shortens the injection cycle.
C axis for complex machining
EDM machine tool, with C axis, used for complex machining in EDM process
Complex machining with high-rigidity C-axis The C-axis is robust and provides high level positioning accuracy regardless of electrode weight (up to 50 kg) or overall machine current. The C axis is fully integrated, which broadens the application range of the machine tool and can be easily expanded to increase the X and Y stroke extensions when processing larger workpieces. The X and Y axis strokes are used for long workpiece machining. AgieCharmilles P series C axis is built-in integrated into the Z axis quil, which is very flexible and can produce perfect arc grooves and bottom cuts.
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